For a new conveyor bridge thats to be constructed in Iran, the IEM Fördertechnik GmbH company asked us to calculate the support loads of the conveyor bridge and according to this design the construction.
Static calculations and determination of the support loads according to the local load details for wind and snow in Iran.
Completion: 2014
Construction costs: 280 T€
Contact: Mr. Kastl
As part of the biomass power plant thats to be constructed for the Standardkessel Baumgarte company on the Hawaiian island of Kauai, the ECOPLANT Filtrations GmbH company assigned us to create auditable static calculations according to AISC imd IBC2009 for the supporting framework, the side stage, foundation anchor bolts and stair tower of the electric filter. Furthermore we prepared the steel construction drawings.
Completion: 2014
Construction costs: 950 T€
Contact: Mr. Prochnow
An underground parkade in a residential area in Essen had to be restructured for a fire emergency acces lane.
Static calculations, formwork and reinforcement drawings.
Completion: 2013
Construction costs: 320 T€
Contact: Mr. Weiss
In 2013 the central distribution centre for the Deutsche Post DHL in Greven was extended. The extension project consisted of sorting facilities and high rack warehouse systems as well as the administration and social areas.
Our performances included the fabrication design, co-ordination of all planners involved and the preparation of building inspections.
Completion: 2013
Construction costs: 22 Mio €
Contact: Mr. Kasperidus
In 2013 a mechanical delivery base (Mech ZB60) was built in Essen-Bergeborbeck for the Deutsche Post DHL to deliver packages for the Essen area. Next to the base building a office and social building was built for about 110 employees.
Our job was the design planning, building application planning, fabrication design, static design and calculations, formwork and reinforcement drawings.
Completion: 2014
Construction costs: 15 Mio €
Contact: Mr. Kasperidus
In 2013 a mechanical delivery base (Mech ZB60) was built at the highway intersection Würselen (A4 / A44) for the Deutsche Post DHL to deliver packages for the Aachen area. Next to the base building a office and social building was built for about 70 employees.
Our job was the design planning, building application planning, fabrication design, static design and calculations, formwork and reinforcement drawings.
Completion: 2013
Construction costs: 10 Mio €
Contact: Mr. Kasperidus
In 2013 a mechanical delivery base (Mech ZB60) was built for the Deutsche Post DHL to deliver packages for the Hamm-Uentrop area. Next to the base building a office and social building was built for about 70 employees.
Our job was the design planning, building application planning, fabrication design, static design and calculations, formwork and reinforcement drawings.
Completion: 2013
Construction costs: 11 Mio €
Contact: Mr. Kasperidus
In 2012 a mechanical delivery base (Mech ZB48) was built for the Deutsche Post DHL to deliver packages for the Dinslaken / Oberhausen area. Next to the base building a office and social building was built for about 70 employees.
Our job was the design planning, building application planning, fabrication design, static design and calculations, formwork and reinforcement drawings.
Completion: 2013
Construction costs: 10 Mio €
Contact: Mr. Kasperidus
A biomass combustion is going to be erected on the Hawaiian Isle of Kauai. The thermal discharge is going to be convertet into electricity and used as heat.
Structural and fabrication designs, structural drawings, static calculations considering American standards, fabrication designs of the steel construction for the Lausitz steel construction.
Completion: 2015
Construction costs: 65 Mio €
Contact: Mr. Jörg Klasen
The existing facility of Kuehne + Nagel (AG +Co) KG in the Logport commercial area in Duisburg has been extended by seven new warehouses with office and social buildings and 72 truckloading bays between 2010 and 2011. The 2-storey office buildings are located in front of the Warehouses.
The concrete slabs are desined in consideration of fire water retention according to WHG codes.
Property area: 65.000 m², gross floor area: 40.400m² and gross building volume: 538.400 m³.
Our services included fabrication design and drawings, co-ordination with all technical and mechanical planners, fireprotection, building services, building physics and consulting and co-ordination of the design and process of the prefabricated concrete structure.
Completion:
Construction costs: 24 Mio €
Contact:
Reconstruction of an existing chipboard production to an OSB-Production.
General planning: coordination arrangement drawings, 3D-concepts, coordination of the application process, static calculations in German and Russian under consideration of Ukrain standards, fabrication drawings for steel and concrete structures, contract specifications, consulting in awarding of contracts, quality control and inspections.
Completion: 2011
Construction costs: 45 Mio €
Contact: Mr. Dr. Matthias Iredi
Erection of a HDF-Plant in a former agricultural area.
General plannig: revision of the existing application process, co-ordination of the construction schedule, creation of a 3D model, co-ordination between the machine installation and construction schedule, static calculations in German / Polish according to European Norm, fabrication drawings for steel and concrete structures, specifications for tender process, consulting in awarding of contracts, quality control and inspections.
Completion: 2011
Construction costs: 140 Mio €
Contact: Mr. Achim Iredi
The existing girders of a weigh-bridge, built in 1955 were so badly worn and corroded that they had to be replaced. The new girders, connected to the existing scale apparatus, had to be designed under concideration of the actual standards, therefore they had to be constructed with steel parts currently available according to code.
Static calculations, proof of stability during operation, steel construction drawings, concept of assemlbly, coordination with all companies involved.
Completion: October 2008
Construction costs: 0,13 Mio €
Contact: Mr. Rassow (TKN Benrath)
Pfleiderer, a manufacturer of wood products decided to erect a production plant for fibre boards in Novgorod, Russia. The client operates already a production plant for chip boards at this site.In charge as gerneral contractor for all machinery and technical equipment is the company Dieffenbacher from Eppingen, Germany. Pfleiderer awarded different civil engineering offices with the planning of various building units. Our office recieved contracts for planning the drying plant, the building for glue metering and pulb processing, the structures for the electrostatic filters and the power plant building, as the foundations for the pipe bridges.
Our performances included general and structural design, coordination with the mechanical engineers, static calculations, formwork and reinforcement drawings. Further we continue construction controlling on behalf
of the client (Pfleiderer).
Completion: ~ 2010
Construction costs: 30 Mio € (Constr.)
Contact: Mr. Eifert
Classen Industries, a manufacturer for laminate flooring decided to built a plant on site in Baruth, to produce the fibreboard used in laminate flooring. The fibreboard production plant consists of multiple different units, buildings and structures.
Worth mentioning are:
– The power plant which is fitted in a steel structure, covered with sheet metal sidings. The plant can deliver up to 80 mega watt heating power.
– The drying plant with the 3 m in dia drying pipes, and the 6 m in dia cyclone seperators, hanging in the steel structure.
– The production building, housing the 47 m long continuous pulp press.
Design of the steel- and concrete structures and buildings, manage tendering process, participating in allocations of contracts, construction supervision, accounting control.
Completion: end 2008
Construction costs: 38 Mio € (Constr.)
Contact: Mr. Flöttmann (Classen Industries)
The existing elevating conveyor belt, which transports ore and coke to the blast furnace, had reached it’s maximum load change, therefore it had to be replaced. The new conveyor system, a welded steel structure, was
prefabricated in four sections at Hoffmeier GmbH in Hamm, Germany. The single sections were delivered by ship to Bremen, where they had been assembled on site. The conveyor structure is supported in two points. It’s length measures 85 m, it‘s width 6,50 m and it‘s structural height is 2,20 m.
Static proof of the field connections under conciderationof endurance strength, steel construction drawings.
Completion: August 2008
Construction costs: 5,3 Mio €
Contact: Mr. Vogg (building department)
The existing area of the logistic centre was extended by 25.000 m². The expansion inculdes four warehouse sections with 42 truck-loading bridges. There is a two-storey office building attached to the end of each warehouse section.
Construction planning for the general contractor, Hellmich Baugesellschaft; coordinating precast concrete concept, static calculations for the steel- and site concrete structures, formwork and reinforcement drawings and steel construction drawings.
Completion: May 2008
Construction costs: 18 Mio €
Contact: Mr. Jaeger – Kuehne + Nagel
With the building company Kueppersbau GmbH different types of houses were designed and developed for a new construction area outside of the city.
Architectural design drawings, static calculations, construction drawings.
Completion: 2008
Construction Costs: 16 Mio €
Contact: Mr. Joerg Weitzel
In the Bochum plant the excisting wide strip mill, to mill sheet metal coils, was extended by a preheating oven. Therefore the double-span hall construction had to be extended by 2 areas (30 m) . It contains crane girder for bridge cranes that hold up to 260 t hoisting capacity. The excisting lot crane girder had to be striped down accordingly. The crane girder have supporting widths between 15 and 30 m.
Generall design of the hall and crane track constructions, coordination with the client, static calculations with proof of stability during operation, steel construction drawings, facades planning.
Completion: 2008
Construction costs: 3,4 Mio €
Constact: Mr. Biekehoer
The existing waste incineration plant was modernized with two new boiler systems, and in a second phase in 2006, two more boilers were added.
Planning supervision for Baumgarte, coordination of mechanical and structural layout, adaptation and coordination of the static calculations with the steel construction drawings.
Completion: end 2007
Construction costs: 12,5 Mio €
Contact: Mr. Ralf Senff-Wollenberg
The clearance height of the container crane portal needed to be raised from 14 m to 17.50 m. Therefore the crane had to be reconstructed. A new frame structure was assembled on site and installed before the old support frame was removed. The Crane has a total height of 70 m, the boom reaches out 46 m and it has a max. lifting capacity of 60 t. The crane can be moved with it’s 20 wheel sets, the track gauge measures 18 m.
Steel construction drawings, concept of assembly.
Completion: 2007
Construction costs: 1,35 Mio €
Contact:
The Company Baumgarte delivered the boiler equipment, including the structural design for the waste disposal plant in Moskau, built by EVN (Energieversorgung Niederösterreich), Austria. For structural and economic reasons, the boiler house had to be attached to the main structure of the incinerator. Further, a turbine chamber had to be included in the building.
Static calculations to auditable in German and Russian, steel construction drawings for Stahlbau Unger,Austria.
Completion: End 2006
Construction costs: 4,6 Mio €
Contact: Mr. Joerg Boewe (Baumgarte Boiler Systems GmbH), Mr. Reinhard Szekely (Stahlbau Unger)
GEA Messo delivered a new sulfate production plant to an existing factory in Asccuo. The building design for the production plant was included in their contract.
Static calculations, steel construction design with general drawings.
Completion: mid 2006
Construction costs: 0,74 Mio €
Contact: Mr. Baessler (GEA Messo)
The existing production building, built in the 1940s, had to be raised from 12 m to 23 m in height for the expansion of the production line. The plant kept producing during construction and the production process could not be interupted. First the building was raised before the existing roof was taken off.
Static calculations, manage tendering process, steel construction drawings.
Completion: Mid 2006
Construction costs: 1,1 Mio € (Contr.)
Contact: Mr. Stefan Gorgs (Stockausen)
To increase their pulp production capacity, ZS needed to install two more boilers. Therefore, the boiler building (built in 2003) had to be extended to accommodate the two additional boilers. In the original design (completed by our office) the extension of the building was already concidered and the foundations for the extension were built in 2003. The steel structure had to be erected free-standing seperate from the building. The new gable wall had to be built on pile foundations to avoid differential settlement.
General design, application process for building permit, construction planning, structural design incl. formwork and reinforcement drawings, steel construction drawings.
Completion: End 2005
Construction costs: 3,2 Mio €
Contact: Mr. Wolfgang Schubert (metso)
The CHP (combined heat and power station) was modified in the area around a former coal boiler. Therfore, two gas turbines for electric power generation with heat recovery were installed. The two kettles for heat recovery have chimneys that are 60 m high. Kettles and chimneys were placed in a new building infront of the excisting building.
General planning: application process for building permit, construction planning, structural design incl. formwork and reinforcement drawings, steel construction drawings.
Completion: Ende 2005
Construktion Costs: 4,3 Mio €
Contact: Mr. Eberhard Kerfs (DSD)
The construction took place in a plant for producing wooden panels in Belgium.
To reach higher efficiency and a better quality a framework was built in to the excisting plant to hold two classifier and two separator. The narrow construction area and onesided installation had to be considered carefully during planning.
Auditable static calculations, steel construction workshop drawings.
Completion: 2005
Construction costs: 0,35 Mio €
Contact: Mr. Wolfgang Alleroedder (SPE)
The existing PVC plant had to be extended. It was necessary to obtain the production line connected to the existing plant units.
As built drawings, concept of reconstruction and structural design.
Completion: 2005
Construction costs: 3,6 Mio €
Contact: Mr. Bernhard Liekenbrock (Solvay)
As a part of the new pulp production plant, the boiler building (# 411) was planned and constructed by our office.
General design, auditable static calculations, construction design, formwork and reinforcement drawings, steel construction drawings.
Completion: End 2004
Construction costs: 10,4 Mio €
Contact: Mr. Wolfgang Schubert (metso)
Expansion of the railcar repair shop with erection of a new crew building and extension of the railway sidings. To reach higher efficiency, the existing railcar repair shop was extended by two rail tracks for inspection and repair work.
General design: landscaping, rail tracks, technical equipment, building design and construction planning, structural design incl. formwork and reinforcement drawings, steel construction drawings, manage tendering process, construction supervision, accounting control.
Completion: Early 2004
Construction costs: 2,0 Mio €
Contact: Mr. Thomas Scherbarth (NIAG)
As a part of the modernization of the production plant for chip boards, the chip treatment facility was extended and reconstructed.
Structural design incl. steel construction drawings.
Completion: Early 2004
Construction costs: 3,8 Mio €
Contact: Mr. Günther Baier (Kronospan)
Demolition and erection of the five storey building in a tight city center.
Construction design, static calculations and construction drawings for the steel and solid construction including
pile foundation.
Completion: Aug. 2002
Construction costs: 3,8 Mio €
Contact: Mrs. Dammers-Plaßmann
This plant was erected to produce and process LDF-, MDF- and HDF-straw fibre boards.
General design including traffic connections, designs for the production plant and administration building, static precalculations and costing.
Design interruption since 2001
Construction costs: 32,0 Mio €
Contact: Mr. Wiechmann (Hochtief Building AG Bremen)
BMW designed a unique exhibtion pavillion for the IAA (international motor show) at the Frankfurt Trade Fair, Germany.
Examinations concerning static stability, steel construction drawings.
Completion: Aug. 2001
Construction costs: 1,6 Mio €
This plant was erected to produce MDF-fibreboards.
General Design, managing application process for building permit within the scope of application for production permit, static calculations, construction drawings, managing tendering process and allocations of contracts, construction supervision
Completion: Feb.2001
Construction costs: 24,5 Mio
Contact person: Mr. Wilhelm Taubert
The two-bayed warehouse with two 25 t overhead travelling cranes is used for repairwork and storage of large machines.
General Design, structural design, managing application process for building permit, static calculations, construction drawings, managing tendering process and allocations of contracts, construction supervision.
Completion: Sep.2000
Construction costs: 3,7 Mio €
Contact: Mr. Adnan Uczak
General Design, structural design, managing application process for building Permit, static calculations, construction drawings, managing tendering process and allocations of contracts, construction supervision
Completion: Juni 1999
Construction costs: 1,5 Mio €
Contact: Mr. Arnold Dammers
The shopping centre building with the roof top parking lot and the receiving areas are constructed of precasted concrete elements. The parking lot is accessilbe on a concrete spiral ramp.
Structural design, static calculations, construction drawings.
Completion: Jan. 1999
Construction costs: 11,5 Mio €
Contact: Herr Boergmann (Holstein und Soehne)
Bridge constructions – Erections and reconstructions
Design, precalculations and bridge inspections. Mr. Heinz Dannenberg acted as inspector for multiple Bridge erection- and reconstruction projects.
Bridges have been inspected at: ThyssenKrupp Huettenwerke, ThyssenKrupp, Nirosta, Deutsche Solvay Werke.
Our office participated in the following bridge projects substantially:
Erections
Bow bridge, Duisburg-Hochfeld
Aakerfaehr-bridge over the Ruhr river, Muehlheim
Bow bridge over the Rhine-Herne-canal, Oberhausen
Zoo-Brücke (zoo bridge) over the Autobahn A 3, Duisburg
Zoo-Brücke (zoo bridge) over the rail tracks of the Deutsche Bahn, Duisburg
Bridge over the river Weser near Doerverden, client: Krupp on behalf of Wasser- und Schifffahrtsamt Verden
Reconstructions
Oberbürgermeister-Karl-Lehr-Bridge, Duisburg-Ruhrort
Rhine bridge, Duisburg Hochfeld-Rheinhausen
Rhine bridge, Duisburg Ruhrort-Homberg
Bassin bridge, port Duisburg-Homberg
Bassin bridge, port Duisburg-Ruhrort
Our Reference-Categories:
Logistics
Timber industriy
Commercial constructions
Power plant constructions
Bridges
Industrial plants